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What is the difference between high-density and low-density polyethylene?

High-Density Polyethylene (HDPE) and Low-Density Polyethylene (LDPE) are two important types of polyethylene, but they differ in how their molecules are arranged, which changes their properties and uses.


1. Structure

  • HDPE (High-Density Polyethylene):
    • Chains are linear with very little branching.
    • Molecules pack tightly together.
    • High crystallinity → more ordered.
  • LDPE (Low-Density Polyethylene):
    • Chains have lots of branching (short and long side chains).
    • Molecules cannot pack closely.
    • Low crystallinity → more amorphous (disordered).

2. Density

  • HDPE: 0.94 – 0.97 g/cm³ (higher density).
  • LDPE: 0.91 – 0.93 g/cm³ (lower density).

3. Strength and Flexibility

  • HDPE:
    • Stronger, harder, more rigid.
    • High tensile strength.
  • LDPE:
    • Softer, weaker, but more flexible and ductile.

4. Melting Point

  • HDPE: ~120–135 °C (higher, due to crystallinity).
  • LDPE: ~105–115 °C (lower).

5. Transparency

  • HDPE: Opaque (because of high crystallinity).
  • LDPE: More transparent or translucent.

6. Chemical Resistance

  • HDPE: More resistant to chemicals, acids, and solvents.
  • LDPE: Also resistant, but less so compared to HDPE.

7. Common Uses

  • HDPE:
    • Rigid containers (milk jugs, shampoo bottles).
    • Pipes and fittings.
    • Hard hats, toys.
    • Grocery bags (in some cases).
  • LDPE:
    • Plastic bags, cling film, squeeze bottles.
    • Flexible tubing.
    • Coatings (wire insulation, packaging films).

8. Cost

  • HDPE: Slightly more expensive.
  • LDPE: Cheaper to produce.

In short:

  • HDPE → Linear chains, tightly packed, high density, strong, rigid, used for pipes, containers, hard products.
  • LDPE → Branched chains, loosely packed, low density, soft, flexible, used for films, bags, coatings.

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